Case studies

Many years of know-how,
many exciting reference projects

With years of extensive experience in sealing technology, we have demonstrated our knowledge and capacity for innovation in numerous projects all around the world. Discover the exciting challenges we have faced and how we overcame them.

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48 case studies found
CaseStudy_SeccoLip-for-RollerDryer
Germany

New sealing concept for roller dryers

Mechanical seals are not always the best choice. In roller dryers used in the production of pharmaceutical powder, abrupt shaft deflections during processing led to increased seal wear. Operation was maintenance-intensive and prone to faults.

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CaseStudy_Tupi4_2023
Brazil

Ultra-high-pressure PDGS compressor seal for CO2 gas reinjection

The Lula oil field off the coast of Brazil is considered one of the largest oil discoveries in recent years. It was brought into production using FPSO (Floating Production Storage and Offloading) platforms. EagleBurgmann supplied the GE compressors at the Tupi 4 floating production site with new and innovative ultra-high-pressure DGS for CO2-gas reinjection.

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KeyVisual_CaseStudy_SeccoLip for fermenter agitator
Germany

Reliable and versatile – use of SeccoLip in the pharmaceutical industry

In the production of pharmaceutical excipients, where sealing fluids must be kept out of the production process and handling of the seal on the agitator shaft should be simple,it is worth switching to a dry-running sealing system.

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KeyVisual_CaseStudy_DF_multiphase_pump_Venezuela_bearbeitet-1.jpg
Venezuela, Bolivarian Republic of

Runs smoothly, even with inadequate lubrication

Extra-heavy crude oil, sand, produced water and gas are the "living conditions" for the seals in a multi-phase pump in Venezuela. EagleBurgmann developed a solution that proved to be extremely robust despite a multiphase fluid and considerably less flush fluid.

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CaseStudy_AGSZ_Mixer_Norway_Schmuck
Norway

Mixing without risk

When the process medium in the production of metformin may not be contaminated with sealing medium under any circumstances, gas-lubricated seals for agitator shafts are the first choice. The Norwegian company Vistin Pharma took a daring step away from oil-lubricated to nitrogen overlayed seals.

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KeyVisual_CaseStudy_Thermax.jpg
Nigeria

Preventing energy from evaporating into thin air

The Indian company Thermax supports operators in using resources more efficiently, thereby reducing costs and environmental impact. For example, Thermax manufactures heat recovery steam generators (HRSGs) that extract energy from turbine exhaust gases and increase turbine efficiency. Fabric expansion joints are crucial components in HRSGs and have to withstand temperatures of up to 600 °C. When selecting suppliers for an important export project at a petrochemical plant in Nigeria, Thermax did not want to take any risks – and went for tried and tested expansion joint solutions from EagleBurgmann.  

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KeyVisual_CaseStudy_MFL65.jpg
United Kingdom

Metal bellows seal in crude oil residue products

The Conoco Humber refinery in England processes up to 230,000 barrels crude oil per day. To ensure a trouble-free thermal cracking process, the refinery uses EagleBurgmann's dual metal bellow seals.

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CaseStudy_DF-SeccoMixR_Mobilbehälter_3
Belgium

Rotates silently and unobtrusively

Sealing the agitator shaft of a mobile vessel is a very special task when dealing with a process in vaccine production. Liquid lubricated seals offer the best conditions for this application. However, the operation of dry contacting seals is more convenient and just as reliable as it is safe.

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KeyVisual_CobaDGS_CaseStudy_natural-gas-comprssors-station_France
France

Fugitive methane emissions in natural gas compressor reduced to zero

A mechanical seal was replaced at GRTgaz, which for the past year has prevented the process gas compressors leakage commonplace when running natural gas compressors. Other benefits: less maintenance and higher safety.

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KeyVisual_CaseStudy_SeccoLip in cheese production
Italy

FDA-compliant, safe, and flexible - SeccoLip is now compatible with side entry drives

Very few seals can effectively handle a large axial displacement and significant shaft deflection. One of these is SeccoLip with its proven and patented lip design that can reliably compensate for shaft deflection.

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KeyVisual_CaseStudy_MFLWTI.jpg
Germany

DF-MFLWTI DiamondFace mechanical seal for refinery pumps

The TOTAL refinery at the Leuna chemicals site is one of the most state-of-the art facilities of its type in Europe. It processes around 30,000 tonnes of crude oil every day, most of which is pumped in from Russia.

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KeyVisual_CaseStudy_MFLWTI_refinery_pump
Italy

Refinery pump - maximum leak tightness

When media with hydrocarbons are pumped, seals in pumps can be exposed to high temperatures and wear caused by solids. The safety standards are high to protect the environment and personnel from leaking media. EagleBurgmann developed a robust solution with reliable safety properties for a refinery.

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KeyVisual_CaseStudy_DF-Cartex_Fermenter
United Kingdom

Ready for dry running

Constantly changing operating conditions place extreme demands on pump seals in the production of antibiotic active ingredients. DiamondFace technology significantly extends the life of seals and enables the reduction of stock costs through rationalization.

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KeyVisual_CaseStudy_rotechbooster-etzel
Germany

RoTechBooster for Compressors in Natural Gas Storage

The Etzel oil and gas cavern system is situated southwest of Wilhelmshaven, not far from the North Sea coast. A vast salt dome houses the more than 70 caverns which store crude oil and natural gas at depths between 900 and 1,700 meters. Etzel is integrated in the northwest European oil and gas pipeline network and makes a significant contribution to the safe and reliable supply of gas to Germany and all of Europe.

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KeyVisual_CaseStudy_SeccoLip in the chemical industry
Germany

Intelligent design with highly resistant PTFE lips makes the SeccoLip a perfect solution

When problems are encountered with nitrogen supply in production, such as low or fluctuating pressure, it can be useful to switch to a lip seal.

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Feuer und Flamme_DRO_Head3
Germany

100 percent performance at 300 degrees

Things get hot in rotary kilns, very hot in fact. In the production of cement, for example, the thermometer measures more than 1,000 degrees Celsius. Sealing systems from EagleBurgmann, a company of the Freudenberg Group and EKK, make sustainable contributions to environmental protection, energy efficiency and process reliability under these "fiery" high-temperature conditions.

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KeyVisual_CaseStudy_RoTechBooster_compressor-station_2107
United States

Dry gas seal failures permanently eliminated

A major natural gas provider in North America was experiencing frequent dry gas seal failures on one of their pipeline compressors. This interrupted gas transportation, causing challenges to meet customer demands, along with unplanned and costly maintenance.

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KeyVisual_CaseStudy_National Grid
United Kingdom

10 years of reliability: Protecting the heart of Great Britain’s natural gas infrastructure from failure

In Great Britain, a shortage in natural gas supply has severe consequences: Since the country switched from coal-fired to gas-fired power stations, a gas supply shortage makes households and industrial consumers not only vulnerable to failing heating and gas stoves, but also to power outages. Companies along the value and transportation chain of natural gas are therefore especially dependent on reliable equipment.

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KeyVisual_CaseStudy_Für einen ruhigen Schlaf
Germany

For a good night’s sleep

Pharmaceutical manufacturers like the Bayer AG rely on mechanical seals in their manufacturing plants.

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KeyVisual_CaseStudy_MR-D_Fermenter
Singapore

Secure and reliable, even where lubrication is poor

Poor lubrication and sliding faces in hard-hard pairing - there are better conditions for the perfect functioning of a seal. EagleBurgmann nevertheless reliably seals the agitator of a fermenter for the production of biocultures for the long term.

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KeyVisual_CaseStudy_MEJShippings
Denmark

Powerful partnerships for clean air

EagleBurgmann supports shipbuilders, shipping companies and conversion companies globally with metal expansion joints for the flexible attachment of the systems.

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KeyVisual_CaseStudy_SHFVI_Finland
Finland

Does not blow off steam

A boiler circulation pump in a power plant conveys very hot and pressurized water. The pump has no cooling jacket, which increases the risk of a thermosiphon effect.

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KeyVisual_CaseStudy_Dichthalten_CobaDGS.jpg
Germany

Seal it – and protect the climate

The new zero-emission mechanical seal from EagleBurgmann prevents the emission of the greenhouse gas methane during natural gas extraction, transport and processing.

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KeyVisual_CaseStudy_Energie
Belgium

Safety based on material expertise and quality

Applications within the field of nuclear technology place special demands on the components used. Not only do they have to work reliably under normal operating  conditions, they also have to withstand the loads which can occur in the event of a serious incident.

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KeyVisual_CaseStudy_Oschenik-Pump_mechanical_seal
Austria

Seals the superlatives of shafts

A seal for a shaft diameter of 550 mm (21.65") – an absolutely thrilling dimension for EagleBurgmann. In close cooperation with the customer, we developed a durable and robust solution to help increase the overall efficiency of the pump in an Austrian reservoir power plant.

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KeyVisual_CaseStudy_CobaDGS1.jpg
Germany

Maximum robustness for centrifugal compressors

Upgrading oil-lubricated seals to seals with dry gas seal technology on centrifugal compressors offers attractive benefits for the operator: considerable cost savings, emission reduction and longer MTBM (Mean Time Between Maintenance). However, the technical realization is challenging and tricky.

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Key Visual_Canan_Kozmetik_Head.jpg
Turkey

EagleBurgmann offers reliable sealing solutions for the production of shampoo.

Whether it’s for more volume, for more sheen, for dyed hair or for a well-groomed beard – the choice of shampoos seems practically endless nowadays. Only few people ever think about what happens before their favorite product is placed on the supermarket shelf. The production of hair wash products can be a great challenge for cosmetics companies. A variety of raw materials with different physical and chemical properties has to be processed. Canan Kozmetik, a sub-brand of L’Oréal based in Istanbul, faced a long period of constant downtimes and high maintenance costs due to seal failures. A solution was found by experts from EagleBurgmann in the form of cartridge seals with the innovative DiamondFace® Technology.

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KeyVisual_CaseStudy_Hengli.jpg
China, Mainland

10 years ahead

Between June 2017 and March 2019 the Hengli Group constructed an integrated refining and chemical complex in the Chinese harbor town Dalian where 20 million tons of crude oil are processed every year. EagleBurgmann advised the company Hengli concerning the selection of mechanical seals and supply systems for the whole plant and supplied more than 95 % of the components in use. 

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KeyVisual_CaseStudy_RamcoCement.jpg
India

A Partnership to build on

Our modern civilization is quite literally built upon cement. Today, building materials made from cement are used in buildings, roads, bridges, dams etc. Cement production is a heat-intensive process and causes thermal expansion in duct systems. To compensate this, Indian cement producer Ramco Cement needed fabric expansion joints with a diameter of several meters for two of their plants. On the basis of a close collaboration, EagleBurgmann was able to design components that increase the efficiency of the plant in the long run.

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KeyVisual_CaseStudy_Combine-X_FPSO.jpg
Brazil

Reliable compensation in exhaust gas system

An FSPO unit is equipped with power generation and waste heat recovery systems from different manufacturers. The correspondingly disparate expansion joints failed after a short time. EagleBurgmann supplied a low-maintenance solution that is now part of the standardized equipment of other FPSO units.

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KeyVisual_CaseStudy_MEJ_Tank_Farm .jpg
Poland

Reliable storage of crude oil

Special expansion joints from  EagleBurgmann compensate for these position changes and work reliably even under unfavorable conditions such as low temperatures, proximity to the sea and explosive environments. 

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KeyVisual_CaseStudy_DF-H75VN_Cooling-pump
Saudi Arabia

Saving the day

A chemicals company in the Middle East uses the refrigerant R134A-Freon in the production of toluene diisocyanate (TDI). Shortly after the refrigeration plant is commissioned, the seal of a magnetic coupling pump fails. Quick help was called for.

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KeyVisual_CaseStudy_Reibungslose Impfproduktion
Germany

Smooth vaccine production

The global vaccination campaign against COVID-19 is steadily progressing. To ensure this, Merck relies on a long-standing and reliable cooperation with EagleBurgmann and trusts in their gas-lubricated agitator seals from the AGSZ series.

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KeyVisual_CaseStudy_Atomen bei der Arbeit zuschauen
Canada

Watching atoms at work to unravel friction

In countries like Canada, South Korea and Argentina, CANDU reactors (“Canada deuterium uranium reactors”) use nuclear fuel to generate electric power. Unlike the  ressurized water reactors and boiling water reactors mainly used in Europe, CANDU reactors can be refueled during operation to increase availability.

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KeyVisual_CaseStudy_HSMR_Rührwerk
Belgium

Robust component in ensuring sterile vaccine production

In the highly sensitive production of vaccines, only a few barrier media and materials are approved for mechanical seals. If steam condensate is to lubricate silicon carbide sealing surfaces, premature wear is inevitable. How it actually does work is demonstrated by the case of an internationally operating pharmaceutical company.

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KeyVisual_CaseStudy_DF-M7N.jpg
Germany

DF-M7N DiamondFace for tank drainage pumps

The chemical company Global Amines is one of the worldwide leading manufacturers of special chemicals. The "Southeast Bavarian Chemical Triangle", near Altötting, Germany is the location of the Gendorf plant. Global Amines produces preliminary, intermediate and finished chemical products here. EagleBurgmann successfully converted a chemical standard pump from a competitor's seal to an EagleBurgmann DF-M7N DiamondFace mechanical seal and achieved significantly increased pump and system availability.

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KeyVisual_CaseStudy_DGS-CobaSeal_Kompressor_NOR
Norway

Record savings in operating costs and CO2 emissions

For the export compressor in a gas processing plant, EagleBurgmann developed a sealing solution that is more than just reliable. Low nitrogen requirement and minimal methane leakage reduce operating costs by a five-figure amount.

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KeyVisual_CaseStudy_Xylem.jpg
United States

Sustainability through Technology

Water scarcity is one of the core issues of our time. As a leading global enterprise for the provision of efficient and sustainable water cycle technologies, Xylem is committed to fighting water shortages through innovative and resourceconserving solutions.

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KeyVisual_CaseStudy_Dichthalten_CobaDGS.jpg
Germany

Seal it – and protect the climate

The new zero-emission mechanical seal from EagleBurgmann prevents the emission of the greenhouse gas methane during natural gas extraction, transport and processing.

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KeyVisual_CaseStudy_MEJ_PnR
Germany

Flexible and hygienic expansion joints for dairy products

By means  of custom-made PLUG & RUN expansion joints  with a more wear-resistant material, EagleBurgmann was able to provide a solution which ideally fulfills the requirements with regard to wear while at the same time significantly reducing the changeover time.

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KeyVisual_CaseStudy_Schiffstechnik.jpg
Germany

Cruise liners with DiamondFace-coated mechanical seals

Cruise liners have to reduce their sulfur emissions in Emission-Controlled Areas (ECAs). To accomplish this, light fuel oil is used in coastal regions - with significant consequences for the ship's fuel supply.

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KeyVisual_CaseStudy_SHI-Gleitringdichtungen-für-Düngemittelhersteller
Qatar

Durable seals for carbamate pumps in fertilizer production

Every day, the world’s population grows by 200,000 people, and the same number migrates to the cities. According to the UN, there will be around ten billion people on  earth by 2050. To feed them, agriculture will have to produce about 50% more food in 2050 compared to 2012, according to the FAO.

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KeyVisual_CaseStudy_Grundfos
Denmark

Reliable partner for innovations on the future market of water

Hardly any other market is as dynamic as the water industry. Mega trends such as the increasing urbanization, demographic growth or climate change constantly present companies from the water sector with new challenges.

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KeyVisual_CaseStudy_AGSR_Schaufeltrockner.jpg
Germany

Clean sealing solution for demanding crystal production

Seals are a risk factor in the production of liquid crystals. If there is even the slightest contamination of the liquid crystals, this will later affect the image quality of the display. Read on to see which sealing solution Merck KGaA uses in paddle dryers for the production of liquid crystals.

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KeyVisual_CaseStudy_RoTechBooster_OEM_2107
United States

RoTechBooster qualified as turbo compressor first fit

The piston booster that an American compressor manufacturer had selected and qualified to include in its compressor package proved unreliable for supporting customer’s needs. These seal gas boosters led to maintenance issues with both the boosters and the dry gas seals. To deliver on their reliability claims, the OEM decided to include new, state-of-the-art technology in its offering.

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KeyVisual_CaseStudy_CobaSeal.jpg
United Kingdom

Separation seal breakthrough improves UK gas grid compressor reliability

The reliability of centrifugal compressors in gas grids are of the highest social and economic importance for network operators. Compressor performance and availability are closely related to the effectiveness of sophisticated compressor shaft sealing technology. Here, EagleBurgmann developed a new sealing concept which ensures better compressor availability: the coaxial separation seal CobaSeal.

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KeyVisual_CaseStudy_EB-Smart-Seal-Technologie_Dichtungstechnologie4.0
Canada

Sealing technology 4.0

The current geopolitical developments are leading to a massive strain on the global energy supply. Despite political efforts to transition to renewable energy, 80% of  the global energy consumption is still generated from fossil fuels, such as coal, oil and natural gas . Hence, a functioning and reliable infrastructure for the  transportation of primary energy sources is still of major importance. The main premises are maximizing the availability of oil and gas pipelines and minimizing their downtimes. For decades, EagleBurgmann has been a partner of the oil and gas industry and contributes to the reliability of the transportation process by providing innovative sealing solutions. With the introduction of a new smart technology for digital condition monitoring of seals, a further future-oriented step has been taken.

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KeyVisual_CaseStudy_SeccoMixR_Schaufeltrockner_GB
United Kingdom

Service life of three years and more

Barrier fluid for seals is a risk factor in the pharmaceutical industry as it could contaminate the active ingredients produced. A globally active company is playing it safe and replacing liquid lubricated mechanical seals in paddle-wheel dryers with dry-running mechanical seals.

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